Juice Filling Production Line

How can we help?

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Juice, tea, milk based product, liquid food, energy drinks, milk tea, coffee and so on are all hot filling products. The product variety is ever increasing with flavors and textures preferred by customers. The variation of beverage has extremely high requirements for the production equipment. LIDLI filling machines will provide different solutions for different products. Every one of your products will have its optional solution.

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What is Included

Water treatment & purification system
Before the water is filled into the empty bottle, the raw water needs to be filtered and sterilized by the water treatment system to meet the relevant standards in order to be safe in production. Bottled drinking water can be classified into two categories, mineral water and pure water, which require different water treatment processes. The water treatment equipment for the production of mineral water uses Ultrafiltration technology to filter out the impurities and harmful substances in the water and retain the beneficial minerals in the raw water to the maximum extent, so the mineral water will have a special taste. The preparation of purified water requires  osmosis membrane filtration technology to reduce TDS and electrical conductivity to the range of international standards, so pure water is colorless and tasteless.

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Deployment and sterilization system

High-shear emulsifying tank + Plate heat exchanger
Mixing tank
UHT sterilizer + homogenizer machine + Buffer tank
Hot water system + Hot water tank
CIP cleaning system

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CIP cleaning liquid supply station

Temperature control ,control precision ±2℃

A flow meter make flow rate can be verified by observing the value

Manual valve on the operating surface , easy to control

Perfect control of cleaning time ,improve cleaning efficiency

Reasonable layout, save space, improve cleaning efficiency

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Bottle Invert sterilizer

Use juice own high temperature to kill the bacterial inside cap.

Use juice own high temperature to improve sealing of bottle to extend warranty time.

Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.

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Bottle cooling tunnel

Mainly for cooling and sterilization
The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
Nozzles are manufactured using U.S. technology and spray water evenly
Conveyor belt adopts Rexnor technology, flat surface with small wear
Smooth and reliable operation with low energy consumption

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PET bottle blow molding machine

Used to produce PET empty bottles for water bottling factories, there are two categories: semi-automatic bottle blowing machine and full-automatic PET blow molding machine. Automatic PET bottle blowing machine is the mainstream choice in the market at present, it saves energy consumption, improves production efficiency, and can be connected to water bottling machine through air conveyors. At present, we can provide a series of bottle blowing equipment for you to choose, from small bottles to large bottles, from low speed to high speed, Lidli has rich experience to deal with your demand.

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Juice filling

This RCGF Wash-filling-capping 3-in-1unit: The automatic fruit juice packaging machine is used in hot filling and sealing of green tea, black tea, wu-long tea and fruit juice drink, energy drinks, milk drinks, Dairy drinks. This machine integrates washing, filling and capping together. The design is scientific and reasonable. Its appearance is beautiful. Its operation and maintenance is convenient. The automation is high. It is good equipment for choosing hot drink filling machine. Check out our high quality filling machines here.

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Bottle labeling machine

The function of the labeling machine is to attach the label to the bottle, and an excellent water bottle label design will bring unexpected benefits to bottled water brands, so more and more water bottling plants begin to pay attention to the design and type selection of labels.

For bottled water factories, there are usually three types of labels to choose from: PVC shrink sleeve label, self-adhesive label, and OPP hot melt gule label. These three labels require three different labeling machines, so before choosing, you can refer to the mainstream products in the market for evaluation.

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Bottle water packaging machine

Individual bottled water is not suitable for long-distance transportation and storage, so bottled water needs to be packed according to a certain format. At present, the mainstream are PE shrink film packaging and carton packaging, corresponding to two different packaging machineries. Most water bottling plants will choose PE shrink film packaging machine because the cost of packaging material (PE film) is relatively low. A small number of high-end positioning of bottled water or glass bottle water will choose carton packaging machine.

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Air conveyor for PET bottles

The transmission of PET empty bottles usually adopts air conveyor, which is efficient and fast. The air conveyor can connect the fully automatic bottle blowing machine and the water bottling machine, or connect the bottle unscrambler and the water bottling machine. Reduce the manual handling workload and reduce the use area of the warehouse.

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Buffering conveyor for bottle water

After completing the water bottling work, buffering conveyor is needed to connect all the downstream packaging equipment, such as labeling machine, packaging machine, inkjet printer, palletizer, etc. The layout of buffering conveyor is designed according to the actual situation of the customer factory, and the reasonable design of buffering conveyor can improve the efficiency of the whole production line.